The socks factory is a very important part of the textile industry. As a result, there are many types of socks factories. They can be divided into three categories according to the number of knitting machines. Socks factories that own more than 200 machines are usually big and can do OEM for famous sock brands. On the other hand, some small sock manufacturers own only a few dozen machines and provide private label service. These small sock factories are suitable for retailers like online stores.
In the late 1920s, Lindner Quality Socks was established by Max and Meta Lindner in Thalheim in Germany. The business survived the war and continued to grow, supplying socks to many West German soccer teams, including one that won the World Cup in 1974. In 1988 the business relocated to Goulburn, New South Wales, Australia, where the family still operates today.
With the development of circular knitting frames, the production process was mechanized, making it more efficient and cost-effective than manual work. This revolutionized the sock manufacturing industry, allowing socks to be mass-produced. The Industrial Revolution also brought cheaper materials, such as cotton, wool, and synthetic fibers, into the mix. These changes allowed the production of functional socks for all types of sports and activities, such as running, cycling, hiking, skiing, etc.
To ensure the high quality of their products, sock manufacturers use a variety of testing systems to monitor the production line at every stage and make necessary adjustments. They are able to produce high-quality socks because they can control the entire process from raw materials to final products. They can even track their production and quality in real time, resulting in an extremely accurate and consistent product.
Besides testing and inspection systems, sock factories have automated packaging and labeling lines to streamline the packaging process. This helps reduce waste and improve the speed of delivery to retailers. These machines apply SKU level information, which makes it easy for retailers to track their inventory. Once the socks are packaged, they are ready to ship to customers around the world or right to their doorsteps.
In addition to the testing and monitoring systems, sock factories have quality control and social responsibility systems. These systems allow them to maintain the highest standards of quality and safety. They are able to meet the requirements of the American Society for Testing and Material (ASTM), ISO 9001, OEKO-TEX, Sedex, US Customs C-TPAT, etc.
In order to get the best quality, sock manufacturers must use the finest yarns possible. These materials are washed, spun, and dyed at a yarn mill before they enter the sock factory. Once the socks are made, they undergo a thorough inspection to ensure that they meet the customer’s requirements. This includes checking for any defects or irregularities in the finished products, such as holes and snags. This is an essential step in ensuring the quality of the product and protecting the reputation of the brand.